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Airline Trolley

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Airline Trolley

The Airline Trolley is a durable, BIS-certified respiratory system designed for hazardous and oxygen-deficient environments. Capable of providing continuous breathing air for up to 4 hours, it delivers a reliable and fail-safe air supply through high-pressure cylinders, a medium-pressure hose, a Lung Demand Valve (LDV), and a full-face mask. With the air cylinders securely mounted on a transportable trolley, users experience zero carrying weight, ensuring greater comfort during extended operations. Ideal for confined-space applications such as sewer entry, tank cleaning, and spray painting, the system comes equipped with a standard 50-meter air supply hose, extendable up to a total length of 100 meters, dual safety alarms, and a seamless cylinder replacement mechanism for uninterrupted operation.

Salient Features

  • Highly Adaptable: Suitable for one or two users with four high-pressure compressed air cylinders (6L × 300 bar steel cylinders or 6.8L/9L × 300 bar lightweight carbon fibre composite cylinders).
  • Extended Reach: Standard 50-meter air supply hose extendable up to a total length of 100 meters.
  • Fail-Safe Pneumatics: First-stage pressure reducer delivers a high airflow of over 600–1000 LPM, ensuring an uninterrupted supply of breathing air to the Lung Demand Valve (LDV).
  • Uninterrupted Operation: Pneumatic system allows seamless replacement of exhausted cylinders without interrupting airflow. Includes provision for plant air intake.
  • Dual Warning Alarms: High-pressure whistle on the trolley activates at approximately 55 bar, while a medium-pressure audible alarm at the wearer's end activates between 3–5 bar.
  • Zero User Burden: Eliminates the weight and bulk of carrying cylinders. A flame-retardant belt harness secures the breathing hose, preventing strain on the face mask while allowing unrestricted head movement.
  • Robust Trolley Design: Welded construction available in corrosion-resistant coated Mild Steel or SS304. Features four wheels with two rear brakes, two front swivel wheels, and an integrated hose reel with handle and brake to prevent accidental uncoiling.
  • Fire-Retardant Hose Options: Available with non-kinking R6 flexible hose or anti-static hose.
  • Heat-Resistant High-Pressure Hose: Extremely durable hose capable of withstanding direct exposure to temperatures up to 130°C or boiling water for up to 15 minutes.
  • Face Mask & LDV: First-breath activated positive pressure Lung Demand Valve (LDV) available with tilt valve or balanced piston options, paired with the Protect 2005 full-face mask featuring double sealing flaps, a 5-point harness, a wide-view polycarbonate (PC) visor, speech diaphragm, and self-demisting capabilities.
  • Integrated Monitoring: Equipped with a luminescent high-pressure gauge for continuous cylinder pressure indication and a medium-pressure gauge for monitoring supplied air pressure.

Approvals

  • Approved to IS 10245 Part 3 : 2025 Type 3 Demand Valve Type.
  • Protect 2005 full-face mask approved to IS 14166 : 2024 Class 3.
  • Cylinders and valves approved by PESO, Nagpur.

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